Transcription
Clamps to DIN 3015DIN 3015-1 Light rangeDIN 3015-2 Heavy rangeDIN 3015-3 Twin clampsClamps to DIN 3015 are a sophisticatedmodular system for fixing pipes withstatic and dynamic loads.It offers several advantages:z Damping of shocks, vibrations andnoise, as well as compensation ofpipe tolerances through the use ofelastomer insertsz High strength ensured by ribbed clampbodiesz Weld plate from a single pulled piecez Steel parts with sufficient surfaceprotectionz Secure overhead installation throughclamping effect of the plastic partsz Can be installed on C mounting rails,also available with weld strutsz Efficient plug/screw installationof the mounting rail nutsz Optional:– Elimination of rust penetration due toall-round anti-corrosion coatings– Gentle component mountingwith clamp bodies made of athermoplastic elementAssemblyAll the pipe clamps in the HY-ROS rangeoffer extremely impressive features:excellent resilience, optimal materialresistance to tensile and tear stress, andhigh abrasion resistance.Recommended distancebetween pipe supportsThe type of pipe clamp, size andmaterial are selected depending on theapplication and type of stress (thermal /mechanical).z For secure mounting, stable carrierunits, such as base plates andmounting rails, are required accordingto the load requirements.z The first clamp should be mounteddirectly after the threaded connection.This protects the connection fromvibrations.z Bends in the pipe should be clampedon both sides of the bend (pulsationdirection must be taken into account).z The prescribed material property limitsmust be observed.z In the absence of any past experience,the recommended distance betweenpipe supports must be adhered to(see right).z If valves are incorporated in thepipelines, it is recommended thatsupport is provided in front of andbehind these valves.Distance betweenpipe supports LPipe diameter D[m]min 324.07.0324.0356.0max [mm]EN 8.183.9/04.20General161
Material properties of clamps to DIN 3015MaterialDensityYield stress and/ortensile strengthShore hardnessTemperatureresistanceFire protectionISO 1183ISO 527-2ISO 868Polypropylene(PP)0.9 g/cm³26 MPa--30 to 90 CEN 45545-2-Polyamide(PA)1.13 g/cm³tr. 90 / lf. 45 MPa--40 to 120 C-Polyamide, flameretardant (PAFF)1.14 g/cm³tr. 80 / lf. 40 MPa--40 to 120 CR22, R23 /HL1, HL3, HL3Thermoplasticelastomer (TPE)0.97 g/cm³8.3 MPa73 5 Shore AOthers on request-40 to 125 C-Acrylonitrile butadieneelastomer (NBR)1.35 g/cm³25 MPa73 5 Shore AOthers on request-35 to 90 C-Bolt torque rating to DIN 3015 Part 10StandardLight rangeHeavy rangeThreadM 6M 10EN 8.183.9/04.20162PPPAAL0 to 6810121 to 212203031525354304055M 1654555120M 20680150220M 2471102002508180350500920037050010270470600156-2 to 41212-8-M 6M 8Note:Torque rating [Nm] with clamp materialM 12M 30Twin clampsNominal size58The specified bolt torque ratings relate to assembly with cover plates andhex. head bolts to ISO 4014 / 4017.
Packing details for light range DIN 3015 Part 1Light rangePairs of clamp jawsBox (pairs)PP, PAAL01000-110005002100035004Bag (pairs)Weld and cover platesBox (pieces)BoltsBag (pieces)Box (pieces)Bag V 6 / TM6100050Washer-50Build-up bolt the same as normal boltsPacking details for heavy range DIN 3015 Part 2Heavy rangePairs of clamp jawsBox (pairs)Weld and cover platesBoltsBag (pairs)Box (pieces)Bag (pieces)Box (pieces)Bag (pieces)PP, 510025250504250 (pieces)--25 (AP), 50 (DP)-100-5120 (pieces)--25-25-TM 1025050TM 1225050Washer-50Build-up nut size 1 - 425050Build-up nut size 5100-Stud size 1 - 325050Stud size 4250-Stud size 5100-Packing details for twin clamps DIN 3015 Part 3Twin clampPairs of clamp jawsBox (pairs)Weld and cover platesBag (pairs)PP, PABox (pieces)BoltsBag (pieces)Box (pieces)Bag 02520025TMV 6 / TM650TM 825EN 8.183.9/04.20Build-up bolt the same as normal boltsNote:Only available in given pack sizes163
Comparison metrical / imperial measurementsPipeoutside ØInchesNominal boreEN 8.183.9/04.20[mm]164Pipeoutside ØInchesNominal bore[mm]Pipeoutside ØInchesNominal bore[mm]6--30--80--6.41/4-321 1/4-88.93 1/2G385/16-33.7-G19.53/8-35--90--381 1/2G 1 1/896--10-G 1/812--40--101.64G 3 1/212.71/2-42-G 1 1/41084 1/4-13.7-G 3/444.51 3/4-114.34 1/2G414--48.3-G 1 1/2136--15--139.75 1/2G5165/8-50.82-1686 1/2G617.1-G 3/854--177.87-18--572 1/4-193.77 5/8G7193/460.3-G2219.18 5/8G820--63.52 1/2-244.5--21.3-G 1/265--273-G 1022--23--70--323.912 3/4G 1225--73--355.6-G 1425.41-76.13G 2 1/226.9-G 3/4406.4-G 1628--
Light rangeto DIN 3015 Part 1HRL, HRGL012345678Pipe outside 857.260.363.570.073.076.188.9101.6Model code(also order example)RangeHRL HRGL HRL 2 A 16 PP ST M BLHY-ROS clamp, light range with ribbed internal surfaceHY-ROS clamp, light range with smooth internal surfaceSize0 size 01 size 12 size 2up to size 8Model for complete clamps(pair of clamp jaws not mentioned)A with weld plate, cover plate and hex. head boltAV with extended weld plate, cover plate and hex. head boltA1 with cover plate and hex. head boltA1TM with cover plate, hex. head bolt and mounting rail nutB with weld plate, hex. socket bolt and washerBV with extended weld plate, hex. socket bolt and washerB1 with hex. socket bolt and washerB1TM with hex. socket bolt, washer and mounting rail nutC with weld plate, slotted-head bolt and washerCV with extended weld plate, slotted-head bolt and washerC1 with slotted-head bolt and washerC1TM with slotted-head bolt, washer and mounting rail nutD with build-up bolt and locking platePipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminium (sizes 0, 7, 8 on request)Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts zinc-platedZN weld plate zinc-plated, cover plate zinc-plated, bolts zinc-platedOthers on requestEN 8.183.9/04.20Size165
Models for light range DIN 3015 Part 1Model ASize 0–8Model AVSize 0–8Model A1Size 0–8Model A1TMSize 0–8Model BSize 0–8Model BVSize 0–8Model B1Size 0–8Model B1TMSize 0–8Model CSize 0 - 6Model CVSize 0 - 6Model C1Size 0 - 6Model C1TMSize 0 - 6Model DSize 0 - 6EN 8.183.9/04.20Note:No washers are required in the AL version for series B and C.166
Dimensions for light range DIN 3015 Part 1Size 1–8Size 0SizeDimensions [mm]a10-a2a3a4a5h1h2Hex. headHex.socketStudSlottedheadISO 4014ISO 4762DIN 938ISO 1207302844581632M6 x 30M6 x 20M6 x 20M6 x 20120363650641632M6 x 30M6 x 20M6 x 20M6 x 202264240567019.539M6 x 35M6 x 25M6 x 25M6 x 253335048647820.541M6 x 40M6 x 30M6 x 30M6 x 30440605773872448M6 x 45M6 x 35M6 x 35M6 x 355527270861003264M6 x 60M6 x 50M6 x 50M6 x 5066688861001163672M6 x 70M6 x 60M6 x 60M6 x 6079412212113615051.5103M6 x 100M6 x 85--812014814716217864128M6 x 125M6 x 110--EN 8.183.9/04.20NOTE: For sizes 7 and 8, the cover plate and weld plate are 5 mm thick.167
Individual parts for light range DIN 3015 Part 1Pair of clamp jaws, ribbed(HRL.KP.)Size 0Size 1 - 8Model code(also order example)RangeHRL HRGL HRL 3 KP 23 PPHY-ROS clamp, light range with ribbed internal surfaceHY-ROS clamp, light range with smooth internal surfaceSize(as per dimensions)Pair of clamp jaws, smooth(HRL.KP.)Size 0Size 1 - 8DesignationKP pair of clamp jawsPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminium (sizes 0, 7, 8 on request)Cover plate (DP)Size 0Size 1 - 8Model code(also order example)RangeHRL HRL 3 DP ST ZNHY-ROS light rangeSize(as per dimensions)DesignationDP cover plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedOthers on requestWeld plate (AP)Size 0Size 1 - 8Model code(also order example)RangeHRL HY-ROS light rangeSize(as per dimensions)Extended weld plate (APV)Size 0Size 1 - 8DesignationAP weld plateAPV extended weld plateEN 8.183.9/04.20Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)168Thread typeM metric threadPlating of steel partsBL unplatedOthers on requestHRL 2 AP ST M BL
Interconnecting weld plate (RAP)Model code(also order example)RangeHRL HRL 2a RAP ST M BLHY-ROS light rangeSize(as per dimensions)DesignationRAP interconnecting weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL unplatedOthers on requestSizeDimensions3 mm thickDouble weld plate (DAP)01b2a2b3a3b456Number 3525275607590Model code(also order example)RangeHRL Dimensions 08516723297370446HRL 2a DAP ST M BLHY-ROS light rangeSize(as per dimensions)DesignationDAP double weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadDimensionsSize3 mm thick01b2a2b3a3b456Number 5607590Dimensions 58694104125117145176EN 8.183.9/04.20Plating of steel partsBL unplatedOthers on request169
Model code(also order example)BoltsHex. head bolt ISO 40146kt-shr.ISO4014 - M6 x 30 - 8.8 A3BRange6kt-shr.ISO4014 hex. head bolt to ISO 4014Zyl-shr.ISO4762 hex. socket bolt to ISO 4762Zyl-shr.ISO1207 slotted-head bolt to ISO 1207SizeISO4014M6 x 30M6 x 35M6 x 40M6 x 45M6 x 60M6 x 70M6 x 100M6 x 125Hex. socket cap boltISO 4762Slotted-head bolt ISO 1207ISO4762M6 x 20M6 x 25M6 x 30M6 x 35M6 x 50M6 x 60M6 x 85M6 x 110Bolt quality8.84.6ISO1207M6 x 20M6 x 25M6 x 30M6 x 35M6 x 50M6 x 60-for HRL size0 12345678 to ISO 4014, ISO 4762 to ISO 1207Bolt platingA3B zinc-platedOthers on requestModel code(also order example)Build-up bolt (AF)RangeHRL HRL 4 AF ST M ZNHY-ROS light rangeSize(as per dimensions)DimensionsDesignationAF build-up boltSize0 123456Dimensions [mm]L1L2343944496474141414141414Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)L3M6M6M6M6M6M6Thread typeM metric threadPlating of steel partsZN zinc-platedOthers on requestNOTE: Size 7 8 on requestLocking plate (SIP)EN 8.183.9/04.20Dimensions (for all sizes)170Model code(also order example)RangeHRL HY-ROS light rangeSize0for all sizes DesignationSIP locking plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsZN zinc-platedOthers on requestHRL 0 SIP ST ZN
Model code(also order example)C mounting rail (TS)C mounting rail TSRangeHRL ModelTS28x11 TS28x14 TS28x30 TS28x11AS C mounting rail with weld strutsTS28x11ASHRL TS28x11 ST BL 1mHY-ROS light rangeC mounting rail 28x11C mounting rail 28x14C mounting rail 28x30C mounting rail with weld struts 28x11Material of steel partsST steelAL aluminium (on request)A2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedZN zinc-platedOthers on requestDimensionsC mounting rail TSavailable in 1 m and 2 m piecesLength1m2 m (not for C mounting rail with weld struts)Other lengths on requestC mounting rail with weld strutsavailable in 1 m piecesModel code(also order example)Mounting rail nut (TM)RangeHRL HRL TMV6 ST ZNHY-ROS light rangeDesignationTMV6 mounting rail nut with anti-twist protection, size M6 (standard)TM6 mounting rail nut without anti-twist protection, size M64.515Dimensions10.6M6EN 8.183.9/04.20Plating of steel partsZN zinc-platedOthers on request10.625.4Material of steel partsST steelA4 stainless steel (on request)171
EN 8.183.9/04.20NOTE172The information in this brochurerelates to the operating conditions andapplications described. For applicationsand operating conditions not described,please contact the relevant technicaldepartment.The operator is always responsible fordetermining the product suitability for thespecific application. Quantified valuesfor product characteristics are averagevalues for a new product that undergo atime deterioration process.Subject to technical modifications anderrors.HYDAC Accessories GmbHHirschbachstr. 266280 Sulzbach/SaarTel.: 49 (0)6897 - 509-01Fax: 49 (0)6897 - 509-1009Internet: www.hydac.comE-mail: [email protected]
Light rangewith elastomer insertto DIN 3015 Part 1HREL, HRERL4dinternal Model ASize 4, 6232526.9283032dinternal surfaceribbed[mm]101214151617.22022252830-Model code(also order example)HREL 4 A 16 PP ST M BLRangeHREL HRERL HY-ROS clamp, light range,elastomer insert with smooth internal surfaceHY-ROS clamp, light range,elastomer insert with ribbed internal surfaceSize46size 4size 6 Model for complete clamps(pair of clamp jaws not mentioned)A with elastomer insert, weld plate,cover plate and hex. head boltPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts zinc-platedOthers on requestEN 8.183.9/04.20Size173
DimensionsSizeDimensions [mm]d1d2 a1a2 a3 h1h2Hex.headHex.socketStudSlottedheadISO 4014ISO 4762DIN 938ISO 1207425.5 31 4059 57 23.5 47M6 x 45M6 x 35M6 x 35M6 x 3563988 86 35.5 71M6 x 70M6 x 60M6 x 60M6 x 6046 66Individual partsPair of clamp jaws (KP)Size 4, 6Model code(also order example)HREL 4 KP PPRangeHREL HY-ROS clamp, light range, with elastomer insertSize46size 4size 6 DesignationKP pair of clamp jawsMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3Elastomer insert smooth(HRES EE )Size 2/4L, 3/6LModel code(also order example)RangeHRESHRERS elastomer insert, internal surface smooth elastomer insert, internal surface ribbedSize2/4L3/6L size 2 (HRS), size 4 (HRL) size 3 (HRS), size 6 (HRL)DesignationEE elastomer insertEN 8.183.9/04.20Elastomer insert ribbed(HRERS EE.)Size 2/4L, 3/6L174Pipe diameter(as per dimensions)Insert materialTPE thermoplastic elastomerHRES 2/4L EE 16 TPE
Heavy rangeto DIN 3015 Part 2HRS, HRGS12345678910Pipe outside 8.9114.3127Model code(also order example)RangeHRS HRGS HRS 2 A 30 PP ST M BLHY-ROS clamp, heavy range with ribbed internal surfaceHY-ROS clamp, heavy range with smooth internal surface (on request)Size1 size 12 size 23 size 3up to size 10Model for complete clamps(pair of clamp jaws not mentioned)A with weld plate, cover plate and hex. head boltAV with extended weld plate, cover plate and hex. head boltA1 with cover plate and hex. head boltA1TM with cover plate, hex. head bolt and mounting rail nut(only up to size 4)B with weld plate, hex. socket bolt and washer(only up to size 7)D with build-up bolt and locking plate(only up to size 7)G with double weld plate, double cover plate and hex. head boltPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminiumMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts unplated(from size 8 cover plate unplated)BL/ZN weld plate unplated, cover plate zinc-plated, bolts zinc-platedZN weld plate zinc-plated, cover plate zinc-plated, bolts zinc-platedEN 8.183.9/04.20Size175
Models for heavy range DIN 3015 Part 2Model ASize 1–10Model AVSize 1–10Model A1Size 1–10Model BSize 1–7Notice:No washers are required in the AL version for series B.Model DSize 1–7EN 8.183.9/04.20Model GSize 1–10176Model A1TMSize 1–4
SizeDimensions [mm]a1a2a3a3PA, PPALa4a5b1b2h1h2Hex. headHex.sockets1s2ISO 4014ISO 47621337355578511330602448811M10 x 45M10 x 252458570709712530603264811M10 x 60M10 x 40360100858511214030603876811M10 x 70M10 x 5090.54140115119160190459054.51091014M12 x 100M12 x 80512218015216020524060120701401018M16 x 130M16 x 1106168225205215270310801601002001522M20 x 190M20 x 1507205270252258320370901801152301526M24 x 220M24 x 1808265340320323--12024016032025-M30 x 300-9395520466475--16032423547030-M30 x 450-10530680630630--18036429559030-M30 x 560-EN 8.183.9/04.20Dimensions for heavy range DIN 3015 Part 2177
Individual parts for heavy range DIN 3015 Part 2Pair of clamp jaws, ribbed (HRS.KP.)Size 1 - 10Model code(also order example)RangeHRS HRGS HRS 3 KP 23 PPHY-ROS clamp, heavy range with ribbed internal surfaceHY-ROS clamp, heavy range with smooth internal surfaceSize(as per dimensions)Pair of clamp jaws, smooth (HRGS.KP.)Size 1 - 10DesignationKP pair of clamp jawsPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminium (not for HRGS)Cover plate (DP)Size 1 - 10Model code(also order example)RangeHRS Double cover plate (DDP)Size 1 - 10HRS 2 DP ST BLHY-ROS heavy rangeSize(as per dimensions)DesignationDP cover plateDDP double cover plateSIP locking plate (only up to size 7)Locking plate (SIP)Size 1 - 7Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedZN zinc-plated (only up to size 7)Weld plate (AP)Size 1 - 10Model code(also order example)RangeHRSExtended weld plate (APV)Size 1 - 10Double weld plate (DAP)EN 8.183.9/04.20Size 1 - 10178 HY-ROS heavy rangeSize(as per dimensions)DesignationAP weld plateAPV extended weld plateDAP double weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL unplatedZN zinc-platedHRS 2 APV ST M BL
Model code(also order example)BoltsHex. head bolt ISO 4014HRS size 1 10 x 45M10 x 60M10 x 70M12 x 100M16 x 130M20 x 190M24 x 220M30 x 300M30 x 450M30 x 560Hex. socket bolt ISO 4762HRS size 1 -7 6kt-shr.ISO4014 - M10 x 70 - 8.8 A3Bhex. head bolt to ISO 4014hex. socket bolt to ISO 4762ISO4762*M10 x 25M10 x 40M10 x 50M12 x 80M16 x 110M20 x 150M24 x 180for HRS size12345678910Bolt quality8.8 to ISO 4014, ISO 4762Bolt platingno detailsA3B unplatedzinc-platedModel code(also order example)Build-up bolt (AF)RangeHRS * only AL versionHRS 5 AF16 ST M ZNHY-ROS heavy rangeSize(as per dimensions)DesignationAF10 build-up bolt M10AF12 build-up bolt M12AF16 build-up bolt M16AF20 build-up bolt M20AF24 build-up bolt M24DimensionsMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric thread12345*6*7*Dimensions [mm]L1L2d506575106145200236* without washer25252526355056Plating of steel partsBL unplatedZN zinc-platedM10M10M10M12M16M20M24EN 8.183.9/04.20Size179
C mounting rail (TS)DimensionsModel code(also order example)RangeHRS HY-ROS heavy rangeModelTS40x22 C mounting rail 40x22HRS TS40x22 ST BL 2mMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedZN zinc-platedNotice:available in 1 m and 2 m piecesMounting rail nut (TM)Length1m2mOther lengths on requestModel code(also order example)RangeHRS HY-ROS heavy rangeDesignationTM10 mounting rail nut size M10TM12 mounting rail nut size M12DimensionsMounting rail nut TM10Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsZN zinc-platedOthers on requestEN 8.183.9/04.20Mounting rail nut TM12180HRS TM10 ST M ZN
Heavy rangewith elastomer insertto DIN 3015 Part 2HRES, HRERS234567dinternal 6838994101108114133140dinternal 8577689108-Model code(also order example)HRES 2 A 16 PP ST M BLRangeHRES HRERS HY-ROS clamp, heavy range,elastomer insert with smooth internal surfaceHY-ROS clamp, heavy range,elastomer insert with ribbed internal surfaceSize234567size 2size 3size 4size 5size 6size 7 Model for complete clamps(pair of clamp jaws not mentioned)A with elastomer insert, weld plate,cover plate and hex. head boltPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts unplatedBL/ZN weld plate unplated, cover plate zinc-plated, bolts zinc-platedZN weld plate zinc-plated, cover plate zinc-plated, bolts zinc-platedEN 8.183.9/04.20Size181
DimensionsModel ASize 1303045608090Dimensions [mm]h1h2a131624537746053.5 10790.568.5 13712298.5 197168113.5 227205a285100140180225270a37085115152205252Hex. headISO 4014M10 x 60M10 x 70M12 x 100M16 x 130M20 x 190M24 x 220s18810101515Individual partsPair of clamp jaws (KP)Size 2 - 7Model code(also order example)HRES 4 KP PPRangeHRES HY-ROS clamp, heavy range, with elastomer insertSize234567size 2size 3size 4size 5size 6size 7 DesignationKP pair of clamp jawsMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3Elastomer insert smooth(HRES EE )Size 2/4L, 3/6L, 4, 5, 6, 7Model code(also order example)HRES 2/4L EE 16 TPERangeHRES elastomer insert, internal surface smoothHRERS elastomer insert, internal surface ribbedEN 8.183.9/04.20Elastomer insert ribbed(HRERS EE.)Size 2/4L, 3/6L, 4, 5, 6, 7182Size2/4L3/6L4567 size 2 (HRS), size 4 (HRL)size 3 (HRS), size 6 (HRL)size 4size 5size 6size 7DesignationEE elastomer insertPipe diameter(as per dimensions)Insert materialTPE thermoplastic elastomerNBR* acrylonitrile butadiene elastomer* only sizes 5 -7
Twin clampsto DIN 3015 Part 3HRZ, HRGZ12345Pipe outside 2525.426.928303233.735384042Model code(also order example)RangeHRZ HRGZ HRZ 2 A 16-16 PP ST M BLHY-ROS twin clamp with ribbed internal surfaceHY-ROS twin clamp with smooth internal surfaceSize1 size 12 size 2up to size 5Model for complete clamps(pair of clamp jaws not mentioned)A with weld plate, cover plate and hex. head boltA1 with cover plate and hex. head boltA1TM with cover plate, hex. head bolt and mounting rail nutD with build-up bolt and locking platePipe diameter(specification of each Ø as per pipe outside Ø)Material of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts zinc-plated(only model A)ZN weld plate zinc-plated, cover plate zinc-plated, bolts zinc-platedEN 8.183.9/04.20Size183
Models for twin clamps to DIN 3015 Part 3Model ASize 1 - 5Model A1Size 1 - 5Model A1TMSize 1 - 5Model DSize 1 - 5DimensionsSizeEN 536782106Dimensions 3.554.559.571.5Hex. head boltISO 4014M6 x 35M8 x 35M8 x 45M8 x 50M8 x 60
Individual parts for twin clamps DIN 3015 Part 3Pair of clamp jaws, ribbed (HRZ.KP.)Size 1 - 5Model code(also order example)RangeHRZ HRGZ HRZ 3 KP 23-23 PPHY-ROS twin clamp with ribbed internal surfaceHY-ROS twin clamp with smooth internal surfaceSize1 size 12 size 2up to size 5Pair of clamp jaws, smooth (HRGZ.KP.)Size 1 - 5DesignationKP pair of clamp jawsPipe diameter(specification of each Ø as per pipe outside Ø)Material of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerOthers on requestCover plate (DP)Size 1 - 5Model code(also order example)RangeHRZ HRZ 3 DP ST BLHY-ROS twin clampSize(as per dimensions)DesignationDP cover plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedOthers on requestSize 1 - 5Model code(also order example)RangeHRZ HRZ 2 AP ST M BLHY-ROS twin clampSize(as per dimensions)DesignationAP weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL unplatedOthers on requestEN 8.183.9/04.20Weld plate (AP)185
Interconnecting weld plate (RAP)*Model code(also order example)RangeHRZ HRZ 2 RAP ST M BLHY-ROS twin clampSize(as per dimensions)DesignationRAP interconnecting weld plate*not to DIN 3015Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)DimensionsSize12345NumberDimensions [mm]of clamps L1L2L51840 19652858 28853572 35854390 446555 112 558dM6M8M8M8M8Thread typeM metric threadPlating of steel partsBL unplatedOthers on request5 mm thickLocking plate (SIP)Model code(also order example)RangeHRZ HY-ROS twin clampSize12-5size 1size 2-5 DesignationSIP locking plateDimensionsSize 1Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsZN zinc-platedOthers on requestEN 8.183.9/04.20Size 2 - 5186HRZ 2-5 SIP ST ZN
Model code(also order example)C mounting rail (TS)C mounting rail TSRangeHRL HY-ROS light rangeModelTS28x11 TS28x14 TS28x30 TS28x11AS C mounting rail with weld strutsTS28x11ASHRL TS28x11 ST BL 1mC mounting rail 28x11C mounting rail 28x14C mounting rail 28x30C mounting rail with weld struts 28x11Material of steel partsST steelAL aluminium (on request)A2 stainless steel (on request)A4 stainless steel (on request)DimensionsC mounting rail TSavailable in 1 m and 2 m piecesPlating of steel partsBL unplatedZN zinc-platedOthers on requestLength1m2 m (not for C mounting rail with weld struts)Other lengths on requestC mounting rail with weld strutsavailable in 1 m piecesModel code(also order example)Mounting rail nut (TM)RangeHRL HRZ HRL TMV6 ST ZNHY-ROS light range, for size 1HY-ROS twin clamp, from size 2DesignationTMV6 mounting rail nut with anti-twist protection, M6 (only size 1)TM6 mounting rail nut without anti-twist protection, M6 (only size 1)TM8 mounting rail nut M8 (from size 2)DimensionsSize 1 (TMV6)Size 2 - 5 (TM8)4.515O-ring10.6Material of steel partsST steelA4 stainless steel (on request)Plating of steel partsZN zinc-platedOthers on request25.4EN 8.183.9/04.2010.6M6187
Model code(also order example)BoltsHex. head bolt ISO 4014HRZ size 1 - 56kt-shr.ISO4014 - M6 x 35 - 8.8 A3BRange6kt-shr.ISO4014 hex. head bolt to ISO 4014SizeISO4014M6 x 35M8 x 35M8 x 45M8 x 50M8 x 60for HRZ size12345Bolt quality8.8 to ISO 4014Bolt platingno detailsA3B unplated zinc-platedModel code(also order example)Build-up bolt (AF)HRZ size 1 - 5RangeHRL HRZ HRZ 4 AF ST M ZNHY-ROS light range, for size 1HY-ROS twin clamp, from size 2Sizefor HRZ size0 1122up to size 5DimensionsDesignationAF build-up boltMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Size12345L13433444962Dimensions [mm]L2d1413151515M6M8M8M8M8Thread typeM metric threadPlating of steel partsZN zinc-platedOthers on requestEN 8.183.9/04.20NOTE188The information in this brochurerelates to the operating conditions andapplications described. For applicationsand operating conditions not described,please contact the relevant technicaldepartment.The operator is always responsible fordetermining the product suitability for thespecific application. Quantified valuesfor product characteristics are averagevalues for a new product that undergo atime deterioration process.Subject to technical modifications anderrors.HYDAC Accessories GmbHHirschbachstr. 266280 Sulzbach/SaarTel.: 49 (0)6897 - 509-01Fax: 49 (0)6897 - 509-1009Internet: www.hydac.comE-mail: [email protected]
EN 8.183.904.20 166 Models for light range DIN 3015 Part 1 Model A Size 0–8 Model AV Size 0–8 Model A1 Size 0–8 Model A1TM Size 0–8 Model B Size 0–8 Model BV Size 0–8 Model B1 Size 0–8 Model B1TM Size 0–8 Model C Size 0 - 6 Model CV Size 0 - 6 Model C1 Size 0 - 6 Model C1TM Size 0 - 6 Model D Size 0 - 6 Note:
