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AN2017-18 EVAL-M1-099M-C User ManualEVAL-M1-099M-C User ManualiMOTION Modular Application Design KitAbout this documentScope and purposeThis application note provides an overview of the evaluation board EVAL-M1-099M including its main features,key data, pin assignments and mechanical dimensions.EVAL-M1-099M is an evaluation-board as part of the iMOTION Modular Application Design Kit Platform. Thisboard features and demonstrates Infineon’s advanced Motion Control Engine (MCE) technology for permanentmagnet motors drive over the full speed range.The evaluation board EVAL-M1-099M was developed to support customers during their first steps designingapplications with running any permanent magnet motor via sensorless sinusoidal control.Important Note: EVAL-M1-099M-C is the orderable part number for the kit which contains only EVAL-M1-099MMADK Control Board. In order to program, configure and debug the motor control systems based on EVAL-M1099M, an Isolated Debugger Tool MCETOOLV2 is required. MCETOOLV2 is not part of the EVAL-M1-099M-C kitand needs to be ordered separately.Intended audienceThis application note is intended for all technical specialists who know motor control and high powerelectronics converter and this board is intended to be used under laboratory conditions.Table of ContentsAbout this document. 1Table of Contents . 11Safety precautions . 22Introduction. 333.13.2Main features . 4Key data . 5IRMCK099 installer . 84Pin assignments . 955.15.25.35.4Schematics and Layout . 11Schematic Overview. 11Current feedback . 12AD port Input . 13PCB Layout . 146Bill of Materials of EVAL-M1-099M . 177Reference . 19Revision History . 20Application Notewww.infineon.comPlease read the Important Notice and Warnings at the end of this document Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSafety precautions1Safety precautionsIn addition to the precautions listed throughout this manual, please read and understand the followingstatements regarding hazards associated with development systems.Table 1PrecautionsAttention: The ground potential of the EVAL-M1-099M system is biased to a negativeDC bus voltage potential. When measuring voltage waveform by oscilloscope, thescope’s ground needs to be isolated. Failure to do so may result in personal injury ordeath and equipment damageAttention: Only personnel familiar with the drive and associated machinery shouldplan or implement the installation, start-up and subsequent maintenance of thesystem. Failure to comply may result in personal injury and/or equipment damage.Attention: The surfaces of the drive may become hot, which may cause injury.Attention: EVAL-M1-099M system contains parts and assemblies sensitive toElectrostatic Discharge (ESD). Electrostatic control precautions are required wheninstalling, testing, servicing or repairing this assembly. Component damage mayresult if ESD control procedures are not followed. If you are not familiar withelectrostatic control procedures, refer to applicable ESD protection handbooks andguidelines.Attention: A control board, incorrectly applied or installed, can result in componentdamage or reduction in product lifetime. Wiring or application errors such as undersizing the motor, supplying an incorrect or inadequate DC supply or excessive ambienttemperatures may result in system malfunction.Attention: Remove or connect this control board from or to the power drive. Waitthree minutes after removing power from the power drive to discharge the buscapacitors. Do not attempt to service the drive until the bus capacitors havedischarged to zero. Failure to do so may result in personal injury or death.Attention: EVAL-M1-099M system is shipped with packing materials that need to beremoved prior to installation. Failure to remove all packing materials which areunnecessary for system installation may result in overheating or abnormal operatingcondition.Application Note2 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitIntroduction2IntroductionThe EVAL-M1-099M evaluation board is a part of the iMOTION Modular Application Design Kit for drives(iMOTION MADK). In order to run a motor, the mating power board is required to interface this evaluationboard.The MADK platform is intended to use various power stages with different control boards. These boards caneasily be interfaced through the 20 pins iMOTION MADK-M1 or the 30 pins iMOTION MADK-M3 interfaceconnector. This board is equipped with 20 pins connector and for motor control only.This evaluation board is designed to give comprehensible solutions of sensorless control of permanent magnetmotors over the full speed range. It consists of IRMCK099M Motor Control IC, capable of 3-phase and threetypes of 2-phase modulation, JTAG and UART interface which are isolated via opto-isolation box (MCETOOLV2),and needs a single 3.3V supply. Required Isolation Box MCETOOLV2 is not part of the EVAL-M1-099M-C kit andneeds to be ordered separately. For details of the isolation box please refer to its Application Note.The EVAL-M1-099M evaluation board is available from Infineon and its distribution partners. The features of thisboard are described in the design feature chapter of this document, whereas the remaining paragraphs provideinformation to enable the customers to copy, modify and qualify the design for production according to theirown specific requirements.Environmental conditions were considered in the design of the EVAL-M1-099M. The design was tested asdescribed in this document but not qualified regarding safety requirements or manufacturing and operationover the whole operating temperature range or lifetime. The boards provided by Infineon are subject tofunctional testing only.Evaluation boards are not subject to the same procedures as regular products regarding Returned MaterialAnalysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards areintended to be used under laboratory conditions by technical specialists only.Figure 1 shows the evaluation board EVAL-M1-099M. This document explains the features and details of thisboard as well as control IC which is IRMCK099.Figure 1Evaluation board EVAL-M1-099MApplication Note3 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitMain features3Main featuresEVAL-M1-099M is a control evaluation board for motor control application. The kit demonstrates Infineon’smotion control IC technology.Main features of Motion Control IC are: MCE (Motion Control Engine) - Dedicated computation engine for high efficiency sinusoidal sensorlessmotor control Supports both interior and surface permanent magnet motorBuilt-in hardware for single or leg shunt current feedback reconstructionLoss minimization Space Vector PWMTwo-channel analog outputJTAG programming port for emulation/ debugger Serial communication interface (UART)Internal 16 Kbyte OTP memory Multiple motor parameter support3.3V single power supplyVSP control modePG output Internal temperature sensingExternal NTC thermistor from power board temperature sensing support.The evaluation board characteristics are: Complete kit for running any permanent magnet motor via sensorless sinusoidal control3.3V single power supplyJTAG and UART interface, isolated via opto-isolation boxCapable of 3-phase and three types of 2-phase modulationRoHS complaint PCB is 45 x 45 mm and has two layers with 35 μm copper eachApplication Note4 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitMain features3.1Key dataFigure 2 shows a typical motor control application block diagram using the IRMCK099. The IRMCK099 providesa built-in closed loop sensorless control algorithm using the unique flexible Motion Control Engine (MCE) forpermanent magnet motors. The MCE consists of a collection of control elements, motion peripherals, adedicated motion control sequencer and internal memory to map internal signal nodes. IRMCK099 alsoemploys a unique single shunt current reconstruction circuit in addition to two leg shunt current sensing circuitto eliminate additional analog/digital eEMINeutralFilter15VLinePower SupplyGate signalDriveM3.3VEVAL-M1-099MFigure 2Typical Application Block Diagram Using IRMCK099Application Note5 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitMain featuresFigure 3 indicates pinout of IRMCK099. IRMCK099 contains 16 Kbytes of OTP program memory and comes in acompact 5mm x 5mm 32-pin QFN package.Figure 3Pinout of IRMCK099Table 2 depicts the important specifications of the evaluation board EVAL-M1-099M.Table 2Eval-M1-099M board specificationsParametersValuesConditions / commentsUART(TXD RXD)3.3VTypical 5.76 kbps. single endedTMS TDI TCK TDO3.3VInterface with FS2 orMCETOOLV2.08 Bit 2 Channel0-3.3V outputGPIO Configurable to DAC12 Bit0-1.2VHost Interface (Non isolation)InputVoltage3.3VPower supply8.29 counts/vPower board is supposed to have2MΩ resistorDC BusDC Bus ScalingApplication Note6 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitMain featuresParametersValuesDC Bus sensing range494.0V maxConditions / commentsCurrent feedbackCurrent sensing device50mV – 1100mVCurrent Op-amp ConfigurationNon-InvertingCurrent Op-amp Gain1.302Resolution12-bitLatency1 pwm cycleSingle shunt resistorLeg shunt resistorPCB design may reduce theresolutionProtectionsInternal current trip level1.2V AverageOn board power supply1.8V1.8V /-5%From IC for ADC referencePCB characteristicsMaterialFR4, 1.6MM thicknessCopper thickness 1oz (35um)Dimension45mmx45mmSystem environmentAmbient temperatureApplication Note0-70 C95%RH Max (Non-Condensing)7 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitMain features3.2IRMCK099 installerIn order to run this evaluation board, the user has to download iMOTION installer from Infineon iMOTIONTMWeb, it contains information about all the iMOTION control IC including IRMCK099 development software atInfineon web.To download supporting software, pls goes tohttp://www.infineon.com/imotion-software. And all the updatedversion software is saved there.Note: Currently, the user can download V02 01 and the patch file. See below link.Or user can open below link to download IRMCK099 Installer V02 01 rieskitmceinstaller-SW-v02 01EN.exe?fileId 5546d46253f65057015437c4a4e44339And download V2.1 Patch Kit to update the install package. Then overwrite installed demo project.http://www.infineon.com/dgdl/Infineon-99 Series V2 1 Patch Kit-SW-v02 01EN.zip?fileId 5546d46256fb43b30157034e5b754664Figure 4 the functional groups of the EVAL-M1-099M evaluation board.211.2.3.4.346UART Connecter (J2)JTAG Connecter (J1)Test Signal Pin Connecter (J5)iMOTION MADK-M1 20 pinsinterface connector for powerboard(J3)5. Test Signal Pin Connecter (J4)6. MCE -control IC (U1)5Figure 4Functional groups of the EVAL-M1-099M evaluation board’s top sideApplication Note8 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitPin assignments4Pin assignmentsGeneral information about the connectors of the Eval-M1-099M evaluation board is described below.Table 3 and Table 4 include the details of JTAG and UART connectors.Table 3J1- UART ConnectorS. No.Pin1GNDDetailsGround2RXDInput, Receive data to IRMCK099, can be configured to GPIO pins3TXDOutput, Transmit data from IRMCK099, can be configured to GPIO pins4 3.3V 3.3V power supplyTable 4J2-JTAG ConnectorS. No.Pin1GNDDetailsGround2TMSTMS (test mode)3TDOTDO (data output)4TDITDI (data input)5TCKTCK (clock)6RSTNot Connected7 3.3V 3.3V power supply(see Specification for max current)8VPPInput ,OTP Programming voltage (for IRMCK099)Table 5 provides the pin assignments of the iMOTION MADK-M1 20 pins interface connector J3. This connectoris the interface to the power board.Table 5J3- iMOTION MADK-M1 20 pins interface connector for power boardPinName1PWMUH2GND3PWMUL4GND5PWMVHGround3.3 V compatible logic output for high side gate driver-Phase V6 3.3VOn board 3.3 V supply7PWMVL3.3 V compatible logic output for low side gate driver-Phase V8 3.3VOn board 3.3 V supply93.3 V compatible logic output for high side gate driver-Phase W10PWMWHIU 11PWMWL3.3 V compatible logic output for low side gate driver-Phase W12IU-Ground13GKDCBSENSEGate kill signal – active low when over current is detected14Application NotePin Name Connectors3.3 V compatible logic output for high side gate driver-Phase UGround3.3 V compatible logic output for low side gate driver-Phase1 UShunt voltage phase UDC bus positive voltage, scaled in 0-3.3 V range by a voltage divider9 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitPin assignmentsPin15NameVTHPin Name ConnectorsThermistor input16IV Shunt voltage phase V17IV-Ground18IW Shunt voltage phase W19IW-Ground20VCCDefined for 15 V Power Supply (not used in this board)Table 6 and Table 7 include the details of test signal pin connectors.Table 6Test signals pinPinNamePin Name Connectors1GND21.8VVSPGroundOn board 1.8V supply345VTHAIN36IFBVOTable 7Input, Analog input channel 0 (0 – 1.25 V), also used for Standby Mode wakeupInput, Voltage input of external temperature senseInput, Analog input channel 3 (0 – 1.25 V), needs to be pulled down to VSS ifunusedOperational amplifier output for 2nd leg shunt resistor current sensingTest signals pinPinName12GKGPIO13DIRInput, motor direction select4GPIO3Input, User mode select5DINInput, for Frequency control function6Output, Pulse generate7PGGND8 3.3V 3.3 V power supplyApplication NotePin Name ConnectorOutput, GatekillTest IO pinGround10 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and Layout5Schematics and LayoutTo meet individual customer requirements and make the EVAL-M1-099M evaluation board a basis fordevelopment or modification, all necessary technical data like schematics, layout and components areincluded in this chapter.5.1Schematic OverviewFigure 5 shows the schematic of EVAL-M1-099M evaluation board with IRMCK099 controller.Figure 5The schematics for the Eval-M1-099M evaluation boardApplication Note11 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and Layout5.2Current feedbackCurrent Feedback Gain—the control on this board has an internal current feedback amplifier which has defaultgain. The user can use this gain to count the current sensing range and Internal Itrip. An example is shown inFigure 6. The sample resister is 0.25Ω.𝑅17 𝑅13 1.5,𝑅16 𝑅13 3When input 0V, IFBO 601mV𝑅13 7.68𝐾 1.302𝑅145.9𝐾Current sensing range is depending on current sample resister.Current Feedback 𝐺𝑎𝑖𝑛 Current sensing range 0.599Current Gain Sample resister0.599Current sensing range 1.302 0.25Ω 1.84𝐴The part of protect circuit, when using single shunt: Iu current feedback OPAMP internal Itrip can protectovercurrent if the system response designed as demand.Internal Itrip IC maximum specification Itrip level 0.601VCurrent Gain Sample registerInternal Itrip 1.306V 0.601V1.302 0.25Ω 2.17AWhen using leg shunt. The gate kill signal from power module works. That is protected by outside IRMCK099.When using single shunt. IV and IV- connect GND.Figure 6 depicts the Eval-M1-099M evaluation board is suitable for single shunt and leg shunt for currentfeedback.Figure 6The part of Current feedback on the Eval-M1-099M evaluation boardApplication Note12 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and Layout5.3AD port InputFigure 7 depicts AD input for IRMCK099. Temperature input should fit to the design recommendation in theIRMCK099 application note.Figure 7AD input on the Eval-M1-099M evaluation boardApplication Note13 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and Layout5.4PCB LayoutThe layout of this board can be used for different voltage or power classes of power board. The PCB has twoelectrical layers with 35µm copper by default and its size is 45 mm 45 mm. The PCB board thickness is 1.6mm.Get in contact with our technical support team to get more detailed information and the latest Gerber-files.Figure 8 illustrates the top assembly print of the evaluation board.Figure 8Top overlay print of the EVAL-M1-099M evaluation boardApplication Note14 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and LayoutFigure 9 depicts the bottom assembly print of the evaluation board.Figure 9Bottom overlay print of the EVAL-M1-099M evaluation boardThe top layer routing of the PCB is provided in the following Figure 10.Figure 10Top layer routing of the EVAL-M1-099MApplication Note15 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitSchematics and LayoutFigure 11 illustrates the bottom layer routing of the PCB.Figure 11Bottom layer routing of the EVAL-M1-099MApplication Note16 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitBill of Materials of EVAL-M1-099M6Bill of Materials of EVAL-M1-099MTable 8 provides the complete bill of materials for the EVAL-M1-099M board.Table 8Bill of materialsNo.Qty.Part descriptionDesignatorPart NumberManufacturer12CAP CER 10μF 6.3V X7R 0805C2, C12CL21B106KQQNNNESamsung ElectroMechanics America,Inc.25CAP CER 0.1μF 50V X7R 0805C3, C13, C14,C15, C1808055C104KAT2AAVX Corporation35CAP CER 10000pF 50V X7R 0805C4, C5, C6,C7, C17C0805C103K5RACTUKemet42CAP CER 10pF 50V NP0 0805C8, C10C0805C100J5GACTUKemet52CAP CER 100pF 50V NP0 0805C9, C11C0805C101J5GACTUKemet61CAP CER 1000pF 50V X7R 0805C16C0805C102K5RACTUKemet71CONN HEADER XH TOP 8POS2.5mmJ1B8B-XH-A(LF)(SN)JST Sales America Inc81CONN HEADER XH TOP 4POS2.5mmJ2B4B-XH-A(LF)(SN)JST Sales America Inc91CONN HDR DUAL 20POS .100R/A TINJ30717640020Molex,LLC101CONN HEADER 6POS .100 STR30AUJ467996-106HLFAmphenol FCI111CONN HEADER 8POS .100 STR30AUJ567997-108HLFAmphenol FCI122LED RED CLEAR 0603 R/A SMDLED1, LED2LTST-S270EKTLite-On Inc.133RES SMD 1 kΩ1% 1/8W 0805R1, R19, R20RC0805FR-071KLYageo145RES SMD 4.87 kΩ1% 1/8W 0805R2, R3, R5,R7, R18RC0805FR-074K87LYageo151RES SMD 9376 kΩ1% 1/8W 0805R4RC0805FR-079K76LYageo161RES SMD 16.9 kΩ1% 1/8W 0805R6RC0805FR-0716K9LYageo172RES SMD 7.68 kΩ1% 1/8W 0805R8, R13RC0805FR-077K68LYageo184RES SMD 5.9 kΩ1% 1/8W 0805R9, R10, R14,R15RC0805FR-075K9LYageo192RES SMD 23.2 kΩ1% 1/8W 0805R11, R16RC0805FR-0723K2LYageo202RES SMD 11.5 kΩ1% 1/8W 0805R12, R17RC0805FR-0711K5LYageo211TEST POINT PC MINI .040"DWHITETP15002Keystone Electronics221TEST POINT PC MINI .040"DWHITETP25002Keystone Electronics231TEST POINT PC MINI .040"DWHITETP35002Keystone Electronics242TEST POINT PC MINI .040"DTP4, TP55002Keystone ElectronicsApplication Note17 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitBill of Materials of EVAL-M1-099MNo.Qty.Part descriptionWHITEDesignatorPart NumberManufacturer251TEST POINT PC MINI .040"DWHITETP85002Keystone Electronics261TEST POINT PC MINI .040"DWHITETP95002Keystone Electronics271TEST POINT PC MINI .040"DWHITETP105002Keystone Electronics281IRMCK099U1Control ICInfineon TechnologiesApplication Note18 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitReference7Reference[1] Datasheet of Infineon IRMCK099M[2] IRMCx100 Reference Manual[3] IRMCx100 Software Developer’s Guide[4] IRMCx100 System Overview[5] Application Note of AN2016-24 for EVAL-M1-05-65D power board, is available for download on Infineon’swebsite[6] MCETOOLV2 user manual, is available on Infineon website.Note1: Above all reference materials are available for download on Infineon’s website www.infineon.comApplication Note19 Revision 1.0 2017-08-21
EVAL-M1-099M-C User ManualiMOTION Modular Application Design KitRevision HistoryRevision HistoryMajor changes since the last revisionVersion numberRevision DateRevision description1.02017-08-21First releaseApplication Note20 Revision 1.0 2017-08-21
Trademarks of Infineon Technologies AGAURIX , C166 , CanPAK , CIPOS , CoolGaN , CoolMOS , CoolSET , CoolSiC , CORECONTROL , CROSSAVE , DAVE , DI-POL , DrBlade , EasyPIM ,EconoBRIDGE , EconoDUAL , EconoPACK , EconoPIM , EiceDRIVER , eupec , FCOS , HITFET , HybridPACK , Infineon , ISOFACE , IsoPACK ,i-Wafer , MIPAQ , ModSTACK , my-d , NovalithIC , OmniTune , OPTIGA , OptiMOS , ORIGA , POWERCODE , PRIMARION , PrimePACK ,PrimeSTACK , PROFET , PRO-SIL , RASIC , REAL3 , ReverSave , SatRIC , SIEGET , SIPMOS , SmartLEWIS , SOLID FLASH , SPOC , TEMPFET ,thinQ! , TRENCHSTOP , TriCore .Trademarks updated August 2015Other TrademarksAll referenced product or service names and trademarks are the property of their respective owners.Edition 2017-08-21 Published byInfineon Technologies AG81726 Munich, Germanyifx1owners. 2017 Infineon Technologies AG.All Rights Reserved.Do you have a question about thisdocument?Email: [email protected] EVAL-M1-099M-C UserDocument referenceManualIMPORTANT NOTICEThe information contained in this application noteis given as a hint for the implementation of theproduct only and shall in no event be regarded as adescription or warranty of a certain functionality,condition or quality of the product. Beforeimplementation of the product, the recipient of thisapplication note must verify any function and othertechnical information given herein in the s any and all warranties and liabilities ofany kind (including without limitation warranties ofnon-infringement of intellectual property rights ofany third party) with respect to any and allinformation given in this application note.The data contained in this document is exclusivelyintended for technically trained staff. It is theresponsibility of customer’s technical departmentsto evaluate the suitability of the product for theintended application and the completeness of theproduct information given in this document withrespect to such application.For further information on the product, technology,delivery terms and conditions and prices pleasecontact your nearest Infineon Technologies office(www.infineon.com).Please note that this product is not qualifiedaccording to the AEC Q100 or AEC Q101 documentsof the Automotive Electronics Council.WARNINGSDue to technical requirements products maycontain dangerous substances. For information onthe types in question please contact your nearestInfineon Technologies office.Except as otherwise explicitly approved by InfineonTechnologies in a written document signed byauthorizedrepresentativesofInfineonTechnologies, Infineon Technologies’ products maynot be used in any applications where a failure ofthe product or any consequences of the use thereofcan reasonably be expected to result in personalinjury.
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Important Note: EVAL-M1-099M-C is the orderable part number for the kit which contains only EVAL-M1-099M MADK Control Board. In order to program, configure and debug the motor control systems based on EVAL-M1-099M, an Isolated Debugger Tool MCETOOLV2 is required. MCETOOLV2 is not part of the EVAL-M
